Our machine tracking software provides tooling shops with real-time visibility into machine performance, maintenance needs, and productivity insights, transforming operations from reactive to proactive. By automating data collection on machine uptime, tool usage, and maintenance intervals, our solution minimizes downtime, reduces repair costs, and extends equipment lifespan.
See how AutoTrack improves your tooling operations:
Machine Performance Visibility
Tooling Job Tracking
Tooling Downtime Reasons
Closed Loop Feedback
AutoTrack Machine Monitoring provides continuous, automatic visibility into machine performance across the shop floor. The system captures critical production data such as machine uptime, job and task duration, tool usage, feeds and speeds, material types, and operational status directly from the equipment, without manual input or workflow changes.
By collecting real-time and historical machine data in a single system, manufacturers gain an accurate view of how machines are actually utilized throughout the production cycle. This eliminates data gaps, reduces reliance on operator reporting, and minimizes the risk of human error.
Machine Monitoring enables teams to identify inefficiencies, underutilized assets, and performance deviations early. With reliable execution data, operations and manufacturing leaders can optimize workflows, improve machine utilization, and make data-driven decisions that increase productivity, efficiency, and overall equipment effectiveness across the facility.
AutoTrack Job Tracking for tooling delivers real-time visibility into how tooling jobs move through the manufacturing environment. The system automatically records job status, task progression, tool usage, and time spent at each stage without requiring manual data entry or changes to existing workflows.
By tracking tooling jobs as they are executed, teams gain a clear understanding of workload distribution, active versus queued jobs, and where delays originate. This allows tooling and operations teams to identify constraints early, balance capacity, and ensure that tooling resources are aligned with production demand.
With consistent and reliable job data, AutoTrack supports more accurate planning, improved coordination between tooling and production, and better utilization of critical assets. The result is faster job completion, reduced downtime caused by tooling delays, and more predictable manufacturing operations.
Idle Reasons provides detailed visibility into downtime related specifically to tooling operations. By automatically capturing idle events such as tool change delays, tool availability issues, maintenance activities, setup adjustments, or waiting for operator input, the system explains not just when tooling is idle, but why.
This level of insight removes the need for manual downtime reporting and subjective classifications. Idle reasons are recorded consistently and in real time, allowing teams to identify recurring tooling-related issues that impact machine availability and overall production flow.
By analyzing idle reason patterns over time, manufacturers can target the root causes of tooling downtime, optimize tool management processes, and better align maintenance, setup, and production schedules. The result is reduced unnecessary downtime, improved tooling efficiency, and more cost-effective manufacturing operations.
AutoTrack Job Tracking provides real-time visibility into production jobs across the entire manufacturing floor. The system automatically captures time spent on each job, task progress, part flow, and execution status without manual data entry or workflow disruption.
By tracking jobs as they move through production, teams gain an accurate, up-to-date view of what is running, what is waiting, and where delays are forming. This allows production managers to identify bottlenecks early, balance workloads between resources, and adjust schedules based on actual execution rather than assumptions.
With consistent, real-time job data, AutoTrack Job Tracking supports better production planning, improved resource utilization, and reliable measurement of job completion and throughput. The result is more predictable production performance, reduced downtime, and higher overall operational efficiency.
Improve manufacturing efficiency through integrated software and real-time operational insights.
Schedule a consultationUnlock new levels of efficiency and flexibility with R.E.R. Software’s automation solutions. Seamlessly integrate real-time data, AI-driven insights, and end-to-end support to transform your manufacturing operations.
Automated machine monitoring that tracks performance, utilization, and job hours in real time -improving quoting accuracy and shop floor efficiency.
Intelligent scheduling that balances workloads, minimizes changeovers, and adapts to rush jobs automatically - keeping your shop at peak efficiency.
Custom-built dashboards that turn operational data into clear KPIs and performance insights - from operator metrics to executive reports.
LEARN CUSTOM DashboardReal-time alerts that predict equipment failures before they happen. Get instant notifications for machine issues, job delays, or process anomalies.